Silo Sidewall Production Line

Silo corrugated panel manufacturing machine

Equipment overview:

Grain bin corrugated sheet manufacturing machine

Steel silo corrugated panel fabricating machine

Grain bin corrugated panel processing equipment

Storage Silo sidewall corrugated panel equipment

Contact: Elise
Tel: +86-155 3281 7581
Email: elise@tgrfm.cn

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Category：Silo Sidewall Production Line

Product Details

At BEN-THOMAS, we specialize in engineering heavy-duty Grain bin corrugated plate processing equipment designed for durability and precision. Our Grain bin corrugated plate making machine is a flagship integrated system designed to meet the rigorous demands of modern grain and industrial silo manufacturing.

Seamless Integration & Full Automation
This grain bin storage silo panel production line is a masterpiece of industrial integration, combining three critical processes into one continuous, fully automated workflow:

Corrugated Profiling Section: Engineered to handle heavy-gauge steel, ensuring consistent wave depth and structural integrity.

Precision Punching Section: High-speed, high-accuracy hole placement synchronized with the forming process for perfect assembly alignment.

Advanced Curving Section: Custom-calibrated curving to achieve the exact radius required for your specific silo diameters.

Technical Excellence
Heavy-Duty Capacity: Capable of processing steel sheets with a thickness of up to 6mm, making it ideal for large-scale industrial silos.

Fully Customizable: We understand that every project is unique. The corrugation profile (shape and pitch) can be customized according to your specific drawings and technical requirements.

Why Choose the BEN-THOMAS Silo corrugated plate manufacturing equipment ?
Unmatched Precision: Advanced PLC control systems ensure that every panel meets strict tolerances, reducing manual adjustments during silo assembly.

High Production Efficiency: Our integrated “three-in-one” design eliminates the need for separate machines, drastically shortening production cycles.

Low Waste Rate: Optimized material handling and precise cutting/punching technology minimize scrap, saving you significant material costs.

Superior Automation: Minimal labor is required. The entire Grain bin silo corrugated panel machine production line is designed for one-touch operation, ensuring consistent quality around the clock.

The BEN-THOMAS Advantage
If you are looking to scale your production and improve the structural quality of your silos, BEN-THOMAS is your most reliable partner. We don’t just sell Grain silo corrugated plate machine production line; we provide solutions that empower your growth and enhance your market competitiveness.

Frequently Asked Questions

Successful FAT of a Silo Wall Panel Line for Major Indian Manufacturer

Project Case Study: Successful FAT of a Silo Sidewall Production Line Major Indian Manufacturer

Client: A leading silo manufacturing company based in Pune, India
Supplier:BEN THOMAS Machinery Co., Ltd.
Project:Factory Acceptance Test (FAT) for a Fully-Automated Corrugated Silo Wall Panel Production Line
FAT Date:March 2024

1. Client Challenge & Project Objective
Our client,a prominent player in India’s agricultural and industrial storage sector, faced challenges in meeting the surging demand for large-diameter silos. Their existing fabrication process for curved wall panels was labor-intensive, slow, and resulted in inconsistent quality, affecting onsite assembly speed and final silo integrity. They commissioned BEN THOMAS to deliver a complete, automated solution that would guarantee high output, exceptional dimensional accuracy, and robust construction for long-term reliability.

2. The BEN THOMAS Solution
BEN THOMAS engineered a heavy-duty, PLC-controlled corrugation shaping line specifically for high-volume production of corrugated silo wall panels.

Key Line Features:

· High-Precision Corrugation Shaping Forming System: Equipped with hardened tooling to form precise, repeatable corrugation profiles from galvanized steel coils (1mm to 4mm thickness).
· Integrated Punching System: For simultaneous, accurate piercing of bolt holes, lugs, and ladder attachment points in a single pass.
· PLC-Driven Variable-Radius Curving Unit: A standout feature allowing automatic, seamless curvature of panels to various diameters (from 4m to 30m+) without manual adjustment or template changes.
· Automatic Length Measurement & Cutting: Ensured each panel was cut to exact length with ±1mm tolerance.
· Complete Auxiliary Package: Included heavy-duty decoiler, precision leveller, run-out conveyor, and automatic stacking system for finished panels.

3. The Factory Acceptance Test: A Rigorous Validation
A 6-member technical delegation from the client visited the BENTHOMAS factory for a comprehensive 4-day FAT.

· Phase 1: Technical Documentation & Static Inspection. The client’s engineers meticulously reviewed all mechanical drawings, electrical schematics, and component certifications. They inspected the line’s build quality, weld integrity, and major branded components (Siemens PLC, Schneider electrics, etc.).
· Phase 2: Dynamic Dry & Wet Run. The core of the FAT involved multiple production runs using client-provided material.
1. Dry Run: All safety functions, emergency stops, and automatic sequences were tested without material.
2. Wet Run with Target Materials: The line processed several coils at incremental speeds (up to 25 meters per minute). The client team performed real-time quality checks on randomly selected panels, verifying:
· Profile geometry and consistency.
· Hole pattern positioning accuracy.
· Panel length and curvature radius against their specific silo design files.
· Surface finish quality (no scratches or deformation).
· Phase 3: Training & Final Sign-off. BEN THOMAS engineers provided hands-on operational and maintenance training. After addressing all queries and a final review meeting, the client’s Project Manager officially signed the FAT Certificate, confirming the line fully met all contractual performance and quality specifications.

4. Results & Client Endorsement

· Proven Performance: The line exceeded the guaranteed output rate by 12%, achieving a stable production speed of 28 m/min for standard panels.
· Unmatched Accuracy: All dimensional checks confirmed tolerance levels superior to industry standards, ensuring leak-proof, fast onsite assembly.
· Seamless Integration: The line’s PLC interface was praised for its user-friendliness, allowing quick changeovers between different panel specifications.

Client Feedback:
“The BEN THOMAS team demonstrated profound expertise and a cooperative spirit throughout the FAT. The line’s performance, particularly the accuracy of the automatic curving unit, has convinced us of its capability to revolutionize our production efficiency. This investment is a strategic move to enhance our market leadership, and we are confident in the long-term partnership with BEN THOMAS.”
— Director of Operations, Client Company

5. Conclusion
This successful FAT for a major Indian manufacturer underscores BEN THOMAS’s capability to deliver world-class, tailor-made industrial solutions. We combine robust engineering with transparent validation processes, ensuring our clients receive a production asset that is verified, reliable, and ready to deliver a rapid return on investment.

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About BEN THOMAS
BEN THOMAS is a leading designer and manufacturer of high-performance roll forming systems and complete production lines for the global storage and construction industries. With decades of engineering excellence, we provide turnkey solutions that empower manufacturers to achieve superior quality, efficiency, and growth.

Upgrade Your Manufacturing Capability. Contact BEN THOMAS today to discuss your project requirements and schedule a visit to our demonstration facility.

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