Silo Roof Production Line

Grain Bin Silo Top Panel Machine

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Contact: Elise
Tel: +86-155 3281 7581
Email: elise@tgrfm.cn

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Category：Silo Roof Production Line

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BEN-THOMAS: Your Global Partner for Premium Grain Bin Silo Roll Former

Two Decades of Excellence in Silo Manufacturing Solutions

For over 20 years, BEN-THOMAS has stood at the forefront of the rollforming line for grain bin silo industry, engineering and manufacturing high-performance silo roll forming production lines that have revolutionized grain storage construction worldwide. Our journey began with a simple yet powerful vision: to provide the agricultural and storage industries with machinery that combines precision engineering, operational efficiency, and uncompromising reliability.

Today, that vision has become reality. BEN-THOMAS Grain Silo Roll Forming Machines operate successfully across every continent, helping our clients build the essential infrastructure that safeguards global food security.

Comprehensive Grain Bin Silo Production Line Solutions

BEN-THOMAS specializes in the complete range of silo component manufacturing equipment, offering integrated solutions for every structural element:

Silo Corrugated Sheet Production Line
Our grain bin corrugated sheet forming lines produce the curved wall panels that form the primary structure of modern silos. Engineered for precision curving and consistent corrugation profiles, these grain silo forming lines deliver panels that fit together seamlessly during silo assembly, ensuring structural integrity and weather-tight performance.

Silo Stiffener Column Production Line
The vertical support columns, or stiffeners, are critical to silo structural stability. Our grain bin stiffener production lines integrate roll forming, precision punching, and automated stacking to manufacture columns with exacting dimensional accuracy and hole positioning, ensuring perfect alignment during installation.

Steel Silo Cap Production Line

Completing the silo structure, our Metal silo hat equipment manufacture the specialized profiles that form the silo roof framework. These grain bin silo roof panel production lines are designed to produce consistent, high-quality components that provide reliable weather protection and structural closure.

Additional Specialized Solutions

Beyond our core product lines, BEN-THOMAS offers customized solutions for other silo components and accessories, ensuring you have access to complete manufacturing capabilities under one trusted supplier.

We welcome you to inquiry our silo production lines :

Contact: Elise
Tel: +86-155 3281 7581
Email: elise@tgrfm.cn

Frequently Asked Questions

Successful FAT of a Silo Wall Panel Line for Major Indian Manufacturer

Project Case Study: Successful FAT of a Silo Sidewall Production Line Major Indian Manufacturer

Client: A leading silo manufacturing company based in Pune, India
Supplier:BEN THOMAS Machinery Co., Ltd.
Project:Factory Acceptance Test (FAT) for a Fully-Automated Corrugated Silo Wall Panel Production Line
FAT Date:March 2024

1. Client Challenge & Project Objective
Our client,a prominent player in India’s agricultural and industrial storage sector, faced challenges in meeting the surging demand for large-diameter silos. Their existing fabrication process for curved wall panels was labor-intensive, slow, and resulted in inconsistent quality, affecting onsite assembly speed and final silo integrity. They commissioned BEN THOMAS to deliver a complete, automated solution that would guarantee high output, exceptional dimensional accuracy, and robust construction for long-term reliability.

2. The BEN THOMAS Solution
BEN THOMAS engineered a heavy-duty, PLC-controlled corrugation shaping line specifically for high-volume production of corrugated silo wall panels.

Key Line Features:

· High-Precision Corrugation Shaping Forming System: Equipped with hardened tooling to form precise, repeatable corrugation profiles from galvanized steel coils (1mm to 4mm thickness).
· Integrated Punching System: For simultaneous, accurate piercing of bolt holes, lugs, and ladder attachment points in a single pass.
· PLC-Driven Variable-Radius Curving Unit: A standout feature allowing automatic, seamless curvature of panels to various diameters (from 4m to 30m+) without manual adjustment or template changes.
· Automatic Length Measurement & Cutting: Ensured each panel was cut to exact length with ±1mm tolerance.
· Complete Auxiliary Package: Included heavy-duty decoiler, precision leveller, run-out conveyor, and automatic stacking system for finished panels.

3. The Factory Acceptance Test: A Rigorous Validation
A 6-member technical delegation from the client visited the BENTHOMAS factory for a comprehensive 4-day FAT.

· Phase 1: Technical Documentation & Static Inspection. The client’s engineers meticulously reviewed all mechanical drawings, electrical schematics, and component certifications. They inspected the line’s build quality, weld integrity, and major branded components (Siemens PLC, Schneider electrics, etc.).
· Phase 2: Dynamic Dry & Wet Run. The core of the FAT involved multiple production runs using client-provided material.
1. Dry Run: All safety functions, emergency stops, and automatic sequences were tested without material.
2. Wet Run with Target Materials: The line processed several coils at incremental speeds (up to 25 meters per minute). The client team performed real-time quality checks on randomly selected panels, verifying:
· Profile geometry and consistency.
· Hole pattern positioning accuracy.
· Panel length and curvature radius against their specific silo design files.
· Surface finish quality (no scratches or deformation).
· Phase 3: Training & Final Sign-off. BEN THOMAS engineers provided hands-on operational and maintenance training. After addressing all queries and a final review meeting, the client’s Project Manager officially signed the FAT Certificate, confirming the line fully met all contractual performance and quality specifications.

4. Results & Client Endorsement

· Proven Performance: The line exceeded the guaranteed output rate by 12%, achieving a stable production speed of 28 m/min for standard panels.
· Unmatched Accuracy: All dimensional checks confirmed tolerance levels superior to industry standards, ensuring leak-proof, fast onsite assembly.
· Seamless Integration: The line’s PLC interface was praised for its user-friendliness, allowing quick changeovers between different panel specifications.

Client Feedback:
“The BEN THOMAS team demonstrated profound expertise and a cooperative spirit throughout the FAT. The line’s performance, particularly the accuracy of the automatic curving unit, has convinced us of its capability to revolutionize our production efficiency. This investment is a strategic move to enhance our market leadership, and we are confident in the long-term partnership with BEN THOMAS.”
— Director of Operations, Client Company

5. Conclusion
This successful FAT for a major Indian manufacturer underscores BEN THOMAS’s capability to deliver world-class, tailor-made industrial solutions. We combine robust engineering with transparent validation processes, ensuring our clients receive a production asset that is verified, reliable, and ready to deliver a rapid return on investment.

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About BEN THOMAS
BEN THOMAS is a leading designer and manufacturer of high-performance roll forming systems and complete production lines for the global storage and construction industries. With decades of engineering excellence, we provide turnkey solutions that empower manufacturers to achieve superior quality, efficiency, and growth.

Upgrade Your Manufacturing Capability. Contact BEN THOMAS today to discuss your project requirements and schedule a visit to our demonstration facility.

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Grain Bin Silo Top Panel Machine

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