Silo Sidewall Production Line

Grain Silo Roll Forming Machine

Equipment overview:

farm bin sheet roll forming machin

Contact: Elise

Tel :+86-155 3281 7581

Email: elise@tgrollforming.com

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Category：Silo Sidewall Production Line

Product Details

Welcome to BenThomas: Your Premier Partner in Grain Storage Solutions

At BenThomas, we engineer and manufacture top-tier industrial roll forming systems designed specifically for the agricultural storage industry. As a trusted name in grain bin forming equipment, we provide innovative and reliable machinery that forms the backbone of modern farming and bulk storage operations worldwide. Our expertise is your advantage in producing high-quality, durable grain storage structures.

Unmatched Precision and Durability in Every Machine

The core of our offerings is the high-performance Grain Silo Roll Forming Machine. BenThomas machines are built with superior engineering and robust materials to ensure longevity, precision, and minimal maintenance. Whether you need a standalone Grain bin silo roll former or a comprehensive rollforming line for grain bin silo production, our equipment delivers consistent panel profiles with exceptional accuracy. This makes BenThomas the ideal choice for businesses seeking a dependable machine to manufacture grain bin silo components at scale.

Customized Solutions for Every Production Need

Understanding that every operation is unique, BenThomas offers tailored grain bin forming equipment to match your specific output goals and space requirements. From our flexible farm bin sheet roll forming machine perfect for smaller agricultural operations to fully automated, high-speed rollforming lines for grain bin silo designed for large-scale manufacturers, we have the solution. Each Grain Silo Roll Forming Machine is configurable, ensuring you get the perfect Grain bin silo roll former system to optimize your production floor and maximize your ROI.

Choose BenThomas for Innovation and Support

Selecting BenThomas means partnering with a company dedicated to your success. Our grain bin forming equipment is backed by comprehensive technical support, training, and readily available parts. We don’t just sell a machine to manufacture grain bin silo; we deliver a complete production solution and a lasting partnership.

Ready to enhance your manufacturing capabilities? Contact the BenThomas team today to learn more about our Grain Silo Roll Forming Machine, Grain bin silo roll former systems, and advanced rollforming lines for grain bin silo. Let us help you build the future of agricultural storage with our premium farm bin sheet roll forming machines and complete suite of grain bin forming equipment.

Frequently Asked Questions

Successful FAT of a Silo Wall Panel Line for Major Indian Manufacturer

Project Case Study: Successful FAT of a Silo Sidewall Production Line Major Indian Manufacturer

Client: A leading silo manufacturing company based in Pune, India
Supplier:BEN THOMAS Machinery Co., Ltd.
Project:Factory Acceptance Test (FAT) for a Fully-Automated Corrugated Silo Wall Panel Production Line
FAT Date:March 2024

1. Client Challenge & Project Objective
Our client,a prominent player in India’s agricultural and industrial storage sector, faced challenges in meeting the surging demand for large-diameter silos. Their existing fabrication process for curved wall panels was labor-intensive, slow, and resulted in inconsistent quality, affecting onsite assembly speed and final silo integrity. They commissioned BEN THOMAS to deliver a complete, automated solution that would guarantee high output, exceptional dimensional accuracy, and robust construction for long-term reliability.

2. The BEN THOMAS Solution
BEN THOMAS engineered a heavy-duty, PLC-controlled corrugation shaping line specifically for high-volume production of corrugated silo wall panels.

Key Line Features:

· High-Precision Corrugation Shaping Forming System: Equipped with hardened tooling to form precise, repeatable corrugation profiles from galvanized steel coils (1mm to 4mm thickness).
· Integrated Punching System: For simultaneous, accurate piercing of bolt holes, lugs, and ladder attachment points in a single pass.
· PLC-Driven Variable-Radius Curving Unit: A standout feature allowing automatic, seamless curvature of panels to various diameters (from 4m to 30m+) without manual adjustment or template changes.
· Automatic Length Measurement & Cutting: Ensured each panel was cut to exact length with ±1mm tolerance.
· Complete Auxiliary Package: Included heavy-duty decoiler, precision leveller, run-out conveyor, and automatic stacking system for finished panels.

3. The Factory Acceptance Test: A Rigorous Validation
A 6-member technical delegation from the client visited the BENTHOMAS factory for a comprehensive 4-day FAT.

· Phase 1: Technical Documentation & Static Inspection. The client’s engineers meticulously reviewed all mechanical drawings, electrical schematics, and component certifications. They inspected the line’s build quality, weld integrity, and major branded components (Siemens PLC, Schneider electrics, etc.).
· Phase 2: Dynamic Dry & Wet Run. The core of the FAT involved multiple production runs using client-provided material.
1. Dry Run: All safety functions, emergency stops, and automatic sequences were tested without material.
2. Wet Run with Target Materials: The line processed several coils at incremental speeds (up to 25 meters per minute). The client team performed real-time quality checks on randomly selected panels, verifying:
· Profile geometry and consistency.
· Hole pattern positioning accuracy.
· Panel length and curvature radius against their specific silo design files.
· Surface finish quality (no scratches or deformation).
· Phase 3: Training & Final Sign-off. BEN THOMAS engineers provided hands-on operational and maintenance training. After addressing all queries and a final review meeting, the client’s Project Manager officially signed the FAT Certificate, confirming the line fully met all contractual performance and quality specifications.

4. Results & Client Endorsement

· Proven Performance: The line exceeded the guaranteed output rate by 12%, achieving a stable production speed of 28 m/min for standard panels.
· Unmatched Accuracy: All dimensional checks confirmed tolerance levels superior to industry standards, ensuring leak-proof, fast onsite assembly.
· Seamless Integration: The line’s PLC interface was praised for its user-friendliness, allowing quick changeovers between different panel specifications.

Client Feedback:
“The BEN THOMAS team demonstrated profound expertise and a cooperative spirit throughout the FAT. The line’s performance, particularly the accuracy of the automatic curving unit, has convinced us of its capability to revolutionize our production efficiency. This investment is a strategic move to enhance our market leadership, and we are confident in the long-term partnership with BEN THOMAS.”
— Director of Operations, Client Company

5. Conclusion
This successful FAT for a major Indian manufacturer underscores BEN THOMAS’s capability to deliver world-class, tailor-made industrial solutions. We combine robust engineering with transparent validation processes, ensuring our clients receive a production asset that is verified, reliable, and ready to deliver a rapid return on investment.

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About BEN THOMAS
BEN THOMAS is a leading designer and manufacturer of high-performance roll forming systems and complete production lines for the global storage and construction industries. With decades of engineering excellence, we provide turnkey solutions that empower manufacturers to achieve superior quality, efficiency, and growth.

Upgrade Your Manufacturing Capability. Contact BEN THOMAS today to discuss your project requirements and schedule a visit to our demonstration facility.

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