Silo Sidewall Production Line

Lines for silo wall production

Equipment overview:

Contact: Elise Lee
Tel: +86-155 3281 7581
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Email: elise@tgrollforming.com

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Category：Silo Sidewall Production Line

Product Details

Professional manufacturer of automated silo wall production lines for agricultural & industrial storage. High-speed, precision roll forming systems for curved silo wall panels. Get a quote today.

Automated Silo Wall Panel Production Lines – Precision Engineered for Durability & Efficiency

Build Smarter, Stronger, and Faster
Welcome to Ben-Thomas, a leading innovator in bulk storage construction technology. Our fully automated silo wall production lines are engineered to transform raw steel coils into high-strength, precision-curved wall panels with exceptional speed and accuracy. Designed for manufacturers of agricultural silos, industrial storage tanks, and commercial grain systems, our turnkey solutions maximize output, minimize waste, and ensure consistent panel quality that meets the most demanding structural specifications.

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Core Advantages of Our Silo Wall Production Line

1. Unmatched Precision & Consistent Quality

· Produce curved wall panels with perfect curvature for seamless on-site assembly.
· Precision silo panel line, consistent curved wall panel manufacturing line

2. Robust Construction for Heavy-Duty Materials

· Engineered to handle high-strength steels thickness with 1–4 mm or 1-6mm. Machine ensures long-term durability and reliability.
heavy-duty silo wall machine, steel silos forming equipment

3. High Efficiency & High ROI

· Achieve remarkable production speeds . Labor-saving , time-saving .
· High-efficiency panel line, high return of investment.

4. Advanced Automation & Intelligent Integration

· Operate with minimal manpower through a fully integrated PLC control system. Features optional automatic palletizing, storage, bundling, and hole detection systems for a complete “lights-out” manufacturing workflow.
automated silo panel manufacturing system, smart factory production line

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Technical Specifications & Performance

· Panel Output: Optimized for high-volume production of curved silo/storage tank wall segments.
· Material Compatibility: High-strength galvanized steel and mild steel.

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Applications & End-Use Products
Our production lines manufacture the essential components for:

· Agricultural Storage: Grain silos, feed bins, fertilizer storage.
· Industrial Processing: Cement silos, mineral storage tanks, biomass containers.
· Commercial Logistics: Bulk material storage and handling systems.
grain silo panel machine, industrial storage tank production line

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Why Partner With Us?

· Proven Expertise: Decades of specialization in roll-forming technology for the storage industry.
· Turnkey Solutions: From design to installation, training, and lifetime support.
· Custom Engineering: Lines are tailored to your specific panel profile, output goals, and factory layout.
· Global Standards: Equipment complies with international CE safety and performance directives.
reliable silo equipment manufacturer, custom roll forming line supplier

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Ready to Revolutionize Your Grain Bin Panel Production?

Contact our engineering team today for a detailed proposal. Let us demonstrate how our state-of-the-art silo wall production line can enhance your product quality, boost your capacity, and strengthen your competitive edge in the global market.

Frequently Asked Questions

Successful FAT of a Silo Wall Panel Line for Major Indian Manufacturer

Project Case Study: Successful FAT of a Silo Sidewall Production Line Major Indian Manufacturer

Client: A leading silo manufacturing company based in Pune, India
Supplier:BEN THOMAS Machinery Co., Ltd.
Project:Factory Acceptance Test (FAT) for a Fully-Automated Corrugated Silo Wall Panel Production Line
FAT Date:March 2024

1. Client Challenge & Project Objective
Our client,a prominent player in India’s agricultural and industrial storage sector, faced challenges in meeting the surging demand for large-diameter silos. Their existing fabrication process for curved wall panels was labor-intensive, slow, and resulted in inconsistent quality, affecting onsite assembly speed and final silo integrity. They commissioned BEN THOMAS to deliver a complete, automated solution that would guarantee high output, exceptional dimensional accuracy, and robust construction for long-term reliability.

2. The BEN THOMAS Solution
BEN THOMAS engineered a heavy-duty, PLC-controlled corrugation shaping line specifically for high-volume production of corrugated silo wall panels.

Key Line Features:

· High-Precision Corrugation Shaping Forming System: Equipped with hardened tooling to form precise, repeatable corrugation profiles from galvanized steel coils (1mm to 4mm thickness).
· Integrated Punching System: For simultaneous, accurate piercing of bolt holes, lugs, and ladder attachment points in a single pass.
· PLC-Driven Variable-Radius Curving Unit: A standout feature allowing automatic, seamless curvature of panels to various diameters (from 4m to 30m+) without manual adjustment or template changes.
· Automatic Length Measurement & Cutting: Ensured each panel was cut to exact length with ±1mm tolerance.
· Complete Auxiliary Package: Included heavy-duty decoiler, precision leveller, run-out conveyor, and automatic stacking system for finished panels.

3. The Factory Acceptance Test: A Rigorous Validation
A 6-member technical delegation from the client visited the BENTHOMAS factory for a comprehensive 4-day FAT.

· Phase 1: Technical Documentation & Static Inspection. The client’s engineers meticulously reviewed all mechanical drawings, electrical schematics, and component certifications. They inspected the line’s build quality, weld integrity, and major branded components (Siemens PLC, Schneider electrics, etc.).
· Phase 2: Dynamic Dry & Wet Run. The core of the FAT involved multiple production runs using client-provided material.
1. Dry Run: All safety functions, emergency stops, and automatic sequences were tested without material.
2. Wet Run with Target Materials: The line processed several coils at incremental speeds (up to 25 meters per minute). The client team performed real-time quality checks on randomly selected panels, verifying:
· Profile geometry and consistency.
· Hole pattern positioning accuracy.
· Panel length and curvature radius against their specific silo design files.
· Surface finish quality (no scratches or deformation).
· Phase 3: Training & Final Sign-off. BEN THOMAS engineers provided hands-on operational and maintenance training. After addressing all queries and a final review meeting, the client’s Project Manager officially signed the FAT Certificate, confirming the line fully met all contractual performance and quality specifications.

4. Results & Client Endorsement

· Proven Performance: The line exceeded the guaranteed output rate by 12%, achieving a stable production speed of 28 m/min for standard panels.
· Unmatched Accuracy: All dimensional checks confirmed tolerance levels superior to industry standards, ensuring leak-proof, fast onsite assembly.
· Seamless Integration: The line’s PLC interface was praised for its user-friendliness, allowing quick changeovers between different panel specifications.

Client Feedback:
“The BEN THOMAS team demonstrated profound expertise and a cooperative spirit throughout the FAT. The line’s performance, particularly the accuracy of the automatic curving unit, has convinced us of its capability to revolutionize our production efficiency. This investment is a strategic move to enhance our market leadership, and we are confident in the long-term partnership with BEN THOMAS.”
— Director of Operations, Client Company

5. Conclusion
This successful FAT for a major Indian manufacturer underscores BEN THOMAS’s capability to deliver world-class, tailor-made industrial solutions. We combine robust engineering with transparent validation processes, ensuring our clients receive a production asset that is verified, reliable, and ready to deliver a rapid return on investment.

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About BEN THOMAS
BEN THOMAS is a leading designer and manufacturer of high-performance roll forming systems and complete production lines for the global storage and construction industries. With decades of engineering excellence, we provide turnkey solutions that empower manufacturers to achieve superior quality, efficiency, and growth.

Upgrade Your Manufacturing Capability. Contact BEN THOMAS today to discuss your project requirements and schedule a visit to our demonstration facility.

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