Silo Sidewall Production Line

Grain silo corrugated panel forming machine

Equipment overview:

grain bin production equipment

grain bin component production line

Manufacture line of grain bin sidewall

Manufacture line for grain bin silos

Grain bin rollforming solutions

Contact: Elise
Tel: +86-155 3281 7581
Email: elise@tgrfm.cn

WhatsApp FAQ Inquiry

Category：Silo Sidewall Production Line

Product Details

In today’s rapidly evolving global agricultural landscape, the demand for efficient grain storage solutions has never been greater. With the world population continuing to grow and food security becoming a top priority, post-harvest losses remain a critical challenge—estimated at up to 30-40% in some regions due to inadequate storage. Global grain production is rising steadily, yet traditional storage methods fall short in preserving quality, preventing spoilage, and minimizing waste from pests, moisture, and environmental factors.

Market data underscores this urgent need: the global grain silos and storage systems market is experiencing robust expansion, projected to grow from approximately USD 1.6-5.1 billion in 2025 to USD 2.1-6.5 billion by 2030, with compound annual growth rates (CAGR) ranging from 5.1% to 8.3% depending on segments. This surge is driven by increasing agricultural output, government initiatives for food security, modernization of storage infrastructure in emerging markets (Asia, Africa, Latin America), and the shift toward durable, high-capacity metal/steel silos equipped with advanced monitoring.

BEN-THOMAS has established itself as a leading specialist in storage silo corrugated sheet forming machines, delivering turnkey grain bin silo corrugated plate machine processing line to manufacturers worldwide who produce corrugated panels for bolted steel silos. Our equipment enables clients to fabricate high-quality silo side panels in-house, empowering them to build, expand, or customize grain silos efficiently and cost-effectively.

With successful installations and proven performance in multiple countries across continents—including projects in Asia, Africa, Europe, and the Americas—BEN-THOMAS grain bin manufacturing equipments are trusted by silo fabricators and agribusinesses seeking reliable, scalable production solutions. Our technology is protected by numerous patents, reflecting continuous innovation in roll forming, precision punching, and in-line curving to meet the highest industry standards.

BEN-THOMAS Grain Bin Rollforming – Fully Automatic Production Line

This advanced fully automatic grain bin component production line is engineered specifically for manufacturing corrugated steel panels used in bolted grain silos (grain bins, feed silos, etc.). Clients invest in this machine to produce the profiled panels themselves, then assemble silos on-site or supply to local markets—offering complete control over quality, customization, and production timing.

Key Features and Customization:

Corrugation profile fully customizable — Wave shape, pitch, depth, radius, and overall geometry tailored to your exact silo design, regional standards (e.g., ASABE, Eurocode), or customer specifications.

Material thickness flexibility — Capable of processing steel coils from thin gauges up to heavy thicknesses (customized per client needs, supporting high-strength panels for large-diameter silos).

Integrated fully automatic line — Seamless one-flow production combining three core sections:

High-accuracy punching section — Performs bolt holes, ventilation slots, stiffener openings, or custom perforations with tight tolerances and servo-driven precision.
In-line curving / arc bending section — Automatically imparts the required silo curvature radius, producing ready-to-assemble panels without secondary processing.
Precision corrugated roll forming section — Ensures uniform profile, minimal stress, and excellent surface quality.

Outstanding Advantages:

Exceptional finished panel precision — Consistent geometry, hole alignment, and curvature guarantee perfect silo assembly with minimal gaps or misalignment.

High production efficiency — Continuous automated operation delivers significantly higher throughput compared to semi-automatic or segmented processes.

Extremely low scrap/waste rate — Advanced servo controls, precise guiding, leveling, and length measurement minimize material loss and rework.

High automation level — PLC-based control system with intuitive HMI, automatic coil feeding, cutting-to-length, and fault diagnostics—requiring minimal operator intervention.

Patented innovations — Proprietary technologies enhance forming stability, punching accuracy, and curving consistency for demanding heavy-gauge applications.

By choosing the BEN-THOMAS rollforming line for Wide corrugation bin/silo, you gain a strategic advantage: produce top-tier corrugated panels on-demand, reduce dependency on external suppliers, shorten lead times, and meet the surging global demand for modern steel grain silos.BEN-THOMAS — Your reliable partner in advanced silo panel production technology. Contact our international team today for customized technical proposals and competitive quotations.

Contact: Elise
Tel: +86-155 3281 7581
Email: elise@tgrfm.cn

Frequently Asked Questions

Successful FAT of a Silo Wall Panel Line for Major Indian Manufacturer

Project Case Study: Successful FAT of a Silo Sidewall Production Line Major Indian Manufacturer

Client: A leading silo manufacturing company based in Pune, India
Supplier:BEN THOMAS Machinery Co., Ltd.
Project:Factory Acceptance Test (FAT) for a Fully-Automated Corrugated Silo Wall Panel Production Line
FAT Date:March 2024

1. Client Challenge & Project Objective
Our client,a prominent player in India’s agricultural and industrial storage sector, faced challenges in meeting the surging demand for large-diameter silos. Their existing fabrication process for curved wall panels was labor-intensive, slow, and resulted in inconsistent quality, affecting onsite assembly speed and final silo integrity. They commissioned BEN THOMAS to deliver a complete, automated solution that would guarantee high output, exceptional dimensional accuracy, and robust construction for long-term reliability.

2. The BEN THOMAS Solution
BEN THOMAS engineered a heavy-duty, PLC-controlled corrugation shaping line specifically for high-volume production of corrugated silo wall panels.

Key Line Features:

· High-Precision Corrugation Shaping Forming System: Equipped with hardened tooling to form precise, repeatable corrugation profiles from galvanized steel coils (1mm to 4mm thickness).
· Integrated Punching System: For simultaneous, accurate piercing of bolt holes, lugs, and ladder attachment points in a single pass.
· PLC-Driven Variable-Radius Curving Unit: A standout feature allowing automatic, seamless curvature of panels to various diameters (from 4m to 30m+) without manual adjustment or template changes.
· Automatic Length Measurement & Cutting: Ensured each panel was cut to exact length with ±1mm tolerance.
· Complete Auxiliary Package: Included heavy-duty decoiler, precision leveller, run-out conveyor, and automatic stacking system for finished panels.

3. The Factory Acceptance Test: A Rigorous Validation
A 6-member technical delegation from the client visited the BENTHOMAS factory for a comprehensive 4-day FAT.

· Phase 1: Technical Documentation & Static Inspection. The client’s engineers meticulously reviewed all mechanical drawings, electrical schematics, and component certifications. They inspected the line’s build quality, weld integrity, and major branded components (Siemens PLC, Schneider electrics, etc.).
· Phase 2: Dynamic Dry & Wet Run. The core of the FAT involved multiple production runs using client-provided material.
1. Dry Run: All safety functions, emergency stops, and automatic sequences were tested without material.
2. Wet Run with Target Materials: The line processed several coils at incremental speeds (up to 25 meters per minute). The client team performed real-time quality checks on randomly selected panels, verifying:
· Profile geometry and consistency.
· Hole pattern positioning accuracy.
· Panel length and curvature radius against their specific silo design files.
· Surface finish quality (no scratches or deformation).
· Phase 3: Training & Final Sign-off. BEN THOMAS engineers provided hands-on operational and maintenance training. After addressing all queries and a final review meeting, the client’s Project Manager officially signed the FAT Certificate, confirming the line fully met all contractual performance and quality specifications.

4. Results & Client Endorsement

· Proven Performance: The line exceeded the guaranteed output rate by 12%, achieving a stable production speed of 28 m/min for standard panels.
· Unmatched Accuracy: All dimensional checks confirmed tolerance levels superior to industry standards, ensuring leak-proof, fast onsite assembly.
· Seamless Integration: The line’s PLC interface was praised for its user-friendliness, allowing quick changeovers between different panel specifications.

Client Feedback:
“The BEN THOMAS team demonstrated profound expertise and a cooperative spirit throughout the FAT. The line’s performance, particularly the accuracy of the automatic curving unit, has convinced us of its capability to revolutionize our production efficiency. This investment is a strategic move to enhance our market leadership, and we are confident in the long-term partnership with BEN THOMAS.”
— Director of Operations, Client Company

5. Conclusion
This successful FAT for a major Indian manufacturer underscores BEN THOMAS’s capability to deliver world-class, tailor-made industrial solutions. We combine robust engineering with transparent validation processes, ensuring our clients receive a production asset that is verified, reliable, and ready to deliver a rapid return on investment.

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About BEN THOMAS
BEN THOMAS is a leading designer and manufacturer of high-performance roll forming systems and complete production lines for the global storage and construction industries. With decades of engineering excellence, we provide turnkey solutions that empower manufacturers to achieve superior quality, efficiency, and growth.

Upgrade Your Manufacturing Capability. Contact BEN THOMAS today to discuss your project requirements and schedule a visit to our demonstration facility.

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